Corporate Profile

Prototype Manufacturing Process

Possession of production processes from process design to shipping

Photo

We are working on the standardization of the production process in order to shorten delivery times and lower the cost of prototypes.

The greatest feature of our prototype production process lies in our original standardized simple die system. By using standardized die set molds and manufacturing the core parts only, we are able to achieve shorter delivery times and lower costs.
And like the dies, each process is also standardized.

Simplified die system

One of our core competences, the simplified die system is a system in which a standardized die set is prepared separately for each piece of equipment (press, small press, servo bender); the designer needs to design only the core section to produce a die that is as accurate as mass production. Even when changing the dies after design, we do not need any tools, because we have built the system so that they can be assembled, attached to and removed from the equipment “with one touch”.

See the corporate site for details. link to other web site

Standardization from process design to production

Standardization from process design to production

Our abundant array of equipment

AC Servo Brake
Name AC Servo Brake
Manufacture TOYOKOKI/Amada
Model FMB-062 etc.
Capacity (Size) 6ton
The Number 22
Desk Top Lather Welder
Name Desk Top Lather Welder
Manufacture YASUI & CO.
Model Mini LaserVL-50
Capacity (Size) 50W
The Number 1
AC Servo Brake
Name AC Servo Brake
Manufacture TOYOKOKI
Model APB
Capacity (Size) 18ton
The Number 2
AC Servo Press
Name AC Servo Press
Manufacture SAIJOINX
Model Desktop Press
Capacity (Size) 0.8ton
The Number 14
AC Servo Press
Name AC Servo Press
Manufacture SAIJOINX
Model SP-956Q
Capacity (Size) 5ton
The Number 1
AC Servo Press
Name AC Servo Press
Manufacture SAIJOINX
Model Desktop Press
Capacity (Size) 3ton
The Number 1
Foot Press
Name Foot Press
Manufacture  
Model  
Capacity (Size)  
The Number 3
Linear-Motor-Drive,High-Speed Wire EDM
Name Linear-Motor-Drive,High-Speed Wire EDM
Manufacture Sodic
Model AQ300L
Capacity (Size) 300mmx200mm φ0.2
The Number 2
Wire EDM
Name Wire EDM
Manufacture Mitsubishi Electric
Model NA1200
Capacity (Size) 600mmx600mm φ0.05 φ0.2
The Number 1
Wire EDM
Name Wire EDM
Manufacture Seibu Electric
Model SuperMM50A
Capacity (Size) 600mmx550mm φ0.05-φ0.2
The Number 1
Surface Grinder
Name Surface Grinder
Manufacture Kuroda Precision
Model GS-45FL
Capacity (Size) 150mmx450mm
The Number 1
Microscopic Laser Processor
Name Microscopic Laser Processor
Manufacture Amada
Model LM505
Capacity (Size) 400mmx400mm
The Number 3
Vertical Injection Molding Machine
Name Vertical Injection Molding Machine
Manufacture Nissei Plastic Industrial
Model ST10S2V(Hybrid)
Capacity (Size) 10ton
The Number 1
Hydraulic Servo Type Injection Molding Machine
Name Hydraulic Servo Type Injection Molding Machine
Manufacture Nissei Plastic Industrial
Model NEX15-1FN
Capacity (Size) 15ton
The Number 1
High Accuracy Optical & Measurement Microscope
Name High Accuracy Optical & Measurement Microscope
Manufacture Vision Engineering
Model Hawk 300
Capacity (Size) x10-x100
The Number 1
Digital Microscope
Name Digital Microscope
Manufacture Hirox
Model KH8700
Capacity (Size) x35-x2500
The Number 1
3D CNC CMM
Name 3D CNC CMM
Manufacture Mitsutoyo
Model CRT-P M443
Capacity (Size) 400mm x 400mm x 300mm
The Number 1
Profile Projector
Name Profile Projector
Manufacture Mitsutoyo, Nikon
Model V-12B etc.
Capacity (Size) x5, x10, x50
The Number 10
Linear-Motor-Drive, High-Precision Die-Sinker EDM
Name Linear-Motor-Drive, High-Precision Die-Sinker EDM
Manufacture Sodic
Model AP1L
Capacity (Size) 200mmx120mm
The Number 1
Profile Grinder
Name Profile Grinder
Manufacture Amada Washino
Model DV1
Capacity (Size) φ100mm
The Number 1
Vertical Machining Center
Name Vertical Machining Center
Manufacture Makino
Model V22
Capacity (Size) 100mmx100mm
The Number 1
High-Speed Precision Press
Name High-Speed Precision Press
Manufacture Yamada Dobby
Model α-60 CV-3008 4 post guide
Capacity (Size) 60ton
The Number 1
Digital AC Servo Press
Name Digital AC Servo Press
Manufacture Amada
Model SDE-8018 "BO Frame"
Capacity (Size) 80ton
The Number 1
Image Dimention Measuring Instrument
Name Image Demention Measuring System
Manufacture KEYENCE
Model IM-6120
Capacity (Size) 6.6 mega pixcel CMOS
The Number 1

Facilities for Prototyping

Name Manufacture Model Capacity (Size) The Number
Microscopic Laser Processor Amada LM505   1
Profile Grinder Amada Washino DV-1 φ100mm 1
Laser Processor Mitsubishi Electric ML1212HD-1508D CO2-800W 1
Wire EDM Mitsubishi Electric and etc. DIAX FA10PSM 160 x 260 7
Linear-Motor-Drive, High-Speed Wire EDM Sodic AQ327L Premium 370mmx270mm 1
Linear-Motor-Drive, High-Speed Wire EDM Sodic AQ300L 300mmx200mm 2
Super-High-Speed Wire EDM Mitsubishi Electric DIAX FA10PSM 350mmx250mm 1
Wire EDM Seibu Electric and Machinery SuperMM50A φ0.05 - 0.3mm 1
Small Hole Drilling EDM Mitsubishi Electric MEM-H8N φ0.2 - 3.0 1
Shot Blast Yamashita works ALT-YT100 100V 1
Press Brake Amada 1200mm 35ton 1
AC Servo Brake TOYOKOKI   18ton 4
AC Servo Brake TOYOKOKI   6ton 10
AC Servo Press SAIJO INX Desktop Press 5ton 1
AC Servo Press SAIJO INX Desktop Press 0.8ton 9
Portable Press JAM   3ton 1
Graphical Profile Grinder Amada DV-1 1.5kw 1
Foot Press       5
Corner Sharing Machine Amada     1
TIG Welder Panasonic YR-350SHA 35KVA 1
Stud Welder Panasonic, etc. HiMAX   8
YAG Laser Spot Welder Sumitomo Heavy Industries JK701 400W 1
CADMAC Conic Win32, etc.   4
CAD/CAM Godo Solution NASUKA   2
3D CAD Canon IT Solutions SolidWorks 2010   6
Analytical Software KOZO KEIKAKU ENGINEERING COSMOS WORKS, Flow WORKS   1
Electric furnace Chugai L3/11/P320 1100℃ 1
Equipments for Processing simple molds   Grinder, Lathe and etc.    

Facilities for Processing Simple Molds

Name Manufacture Model Capacity (Size) The Number
Horizontal Type Injection Molding Machine NISSEI PLASTIC INDUSTRIAL NEX15-1FN 15ton 1
Standing-Type Machining Center NISSEI PLASTIC INDUSTRIAL ST10S2V 10ton 1
Standing-Type Machining Center NISSEI PLASTIC INDUSTRIAL ST10S2V(Hybrid) 10ton 1
Standing-Type Machining Center NISSEI PLASTIC INDUSTRIAL ST10S2V 20ton 1
Mold Temperature Controller MASTUI MFG P0-50   1
Linear-Motor-Drive, High-Speed Die-Sinker EDM Sodic AP1L 200mmx120mm 1
Vertical Machining Center MAKINO V22   1
3D CAM CAM for Molds MAKINO FF/CAM, You-CAM Machining   1
3D CAD CAM for Molds ISID-TS UNIGRAPHICS-NX3(MP)   1

Facilities for Die-sets

Name Manufacture Model Capacity (Size) The Number
Wire EDM Mitsubishi     2
NC Grinder Enshu SFV-B   1
Grinder Enshu     1
Jig Grinder Kawakami     1
Surface Grinder Amada SG52F   1
Surface Grinder KURODA Precision GS-45FL 150mmx450mm 1
CNC Surface Grinder KURODA Precision GS-63PF 600x300mm 1
Grinder NICCO F-515R   2
Lather Tachiyagawa     1
Contour Machine Amada     1
Drilling Machine KIRA     4
Small Hole Drilling EDM Mitsubishi Electric MEMH8   1

Facilities for Measuring Machine

Name Manufacture Model Capacity (Size) The Number
Vision Measuring System NIPPON VISION ENGINEERING   1
3D CNC CMM Mitsutoyo CRT-P M443 400mmx400mmx300mm 1
Measuring Microscope Nikon MM-40/L3FA   1
CNC Vision MitsutoyoQV202 ( x30 x75 )   1
Vision Measuring Machine Mitsutoyo QS-L200Z/AF ( x21 - x147 )   1
Profile Projector Mitsutoyo, Nikon x5 : x10 : x50   5
Factory Microscope       1
Pin Gauge   φ0.3 - φ12.5   5
Block Gauge Mitsutoyo The first class: The second class 0.025 Unit 3
Others Calipers, Micrometer Height Gauge, Dial gauge, etc    
Image Demention Measuring System KEYENCE IM-6120 6.6 mega pixcel CMOS 1

We also have a wide range of equipment in addition to prototype manufacturing equipment. See the corporate site for details. link to other web site